8 | helIcal and bevel helIcal gearmotorS |
A series | |
9 | C series |
10 | S series |
11 | F series |
Worm gearmotorS | |
12 | VF and W series |
Planetary gear unItS | |
13 | 300 series |
helIcal and bevel helIcal gearboxeS | |
14 | HDP series |
15 | HDO series |
16 | TA series |
bevel gearS | |
17 | RAN series |
InduStry-SPecIfIc SolutIonS | |
18 | EP series |
19 | ATEX compliant gear units |
20 | 3/H series |
21 | HDPE series |
PrecISIon Planetary gearboxeS | |
22 | LC series |
23 | LCK series |
24 | MP series |
25 | TR series |
26 | SL series |
27 | KR series |
28 | TQ series |
29 | TQK series |
electrIc motorS | |
30 | BN/M series |
31 | BE/ME series |
32 | BX/MX series |
33 | BS series |
34 | BC series |
ServomotorS | |
35 | BMD series |
36 | BTD series |
37 | BCR series |
frequency Inverter | |
38 | AGILE series |
39 | ACTIVE series |
40 | ACTIVE CUBE series |
41 | ACTIVE CUBE series - Size 8 |
42 | VCB series |
43 | S2U series |
human machIne InterfaceS | |
44 | BMI series |
45 | our qualItIeS |
46 | WorldWIde netWork |
Industrial market segment is covered through the following Product Lines:
Product offer
a series
Bonfiglioli Helical-bevel gearmotors
When efficiency and versatility meet each other.
The A series is the first product to prove equally good in regard to efficiency and versatility within a highly competitive context, both performance- and price-wise.
Torque range
100 ... 14000 Nm
1
Mechanical rating (n = 1400 min-1)
Type Torque [Nm]
A 05 | 100 | ||
A 10 | 150 | ||
A 20 | 250 | ||
A 30 | 410 | ||
A 35 | 600 | ||
A 41 | 850 | ||
A 50 | 1500 | ||
A 55 | 2000 | ||
A 60 | 2800 | ||
A 70 | 5000 | ||
A 80 | 8000 | ||
A 90 | 14000 |
0.22 ... 150 kW
Gear ratios
5.4 ... 1715
Output
Foot and shaft mount - two bore options per size Keyless shrink disc fitting
Metric or Inch series solid output shaft
Taper bushings matching more shaft diameters Splined hollow shaft to DIN 5480
Input
IEC and NEMA motor adaptors Servomotor adapters
Metric or inch series solid input shaft
Main gear options
Backstop
Reinforced bearings for higher overhung load capacity Reducedbacklash
Taconite seals
Applicable AC motors
Integral motors and brake motors - M series / ME series
IEC-normalized motors and brake motors - BN series / BE series Single and dual speed motors
Main brake features
DC and AC supply
Faster brake engage/disengage through electronically Controlled AC/DC rectifier type SB, NBR, SBR (options)
Main motor options
Thermistors and thermostat sensors Separate supply forced ventilation
Line driver and push-pull incremental encoder
c series
In-line helical gearmotors
When Customers benefit from the know-how developed over the years.
Top torque density, product variety, extremely wide speed choice, great compactness and price effectiveness make the C series the unparalleled line of helical gearmotors and speed reducers.
Type Torque [Nm]
Torque range
45 ... 12000 Nm
1
Mechanical rating (n = 1400 min-1)
C 05 | 45 | ||
C 12 | 100 | ||
C 22 | 200 | ||
C 32 | 300 | ||
C 36 | 450 | ||
C 41 | 600 | ||
C 51 | 1000 | ||
C 61 | 1600 | ||
C 70 | 2300 | ||
C 80 | 4000 | ||
C 90 | 7200 | ||
C 100 | 12000 |
0.08 ... 213 kW
Gear ratios
2.6 ... 1481
Output
Foot and flange mount
Metric or inch series solid output shaft
Input
IEC and NEMA motor adaptors Servomotor adapters
Metric or inch series solid input shaft
Applicable AC motors
Integral motors and brake motors - M series / ME series
IEC-normalized motors and brake motors - BN series / BE series Single and dual speed motors
Main brake features
DC and AC supply
Faster brake engage/disengage through electronically Controlled AC/DC rectifier type SB, NBR, SBR (options)
Main motor options
Thermistors and thermostat sensors Separate supply forced ventilation
Line driver and push-pull incremental encoder
S series
Bonfiglioli Single reduction helical gearmotors
Simplicity above all.
Simple and yet powerful is the S series, developed for the pump industry as well as the fan and blower application.
Foot and flange mounted, with shaft dimensions to the UNEL - MEC standard.
Torque range
21 ... 200 Nm
1
Mechanical rating (n = 1400 min-1)
Type Torque [Nm]
S 10 | 21 | ||
S 20 | 37 | ||
S 30 | 70 | ||
S 40 | 125 | ||
S 50 | 200 |
0.12 ... 11.6 kW
Gear ratios
1.4 ... 13.1
Output
Foot and flange mount
Input
IEC-normalized motor adaptors Solid input shaft
Applicable AC motors
Integral motors and brake motors - M series / ME series
IEC-normalized motors and brake motors - BN series / BE series Single and dual speed motors
Main brake features
DC and AC supply
Faster brake engage/disengage through electronically Controlled AC/DC rectifier type SB, NBR, SBR (options)
Main motor options
Thermistors and thermostat sensors Separate supply forced ventilation
Line driver and push-pull incremental encoder
f series
Shaft mounted gearmotors
Type Torque [Nm]
Ruggedness and effectiveness to the state-of-the-art.
No better, easier and neater installation than with a shaft mounted unit of the F series. Lightweight and performing, an F unit is the dependable drive for all the material handling applications.
Torque range
140 ... 14000 Nm
1
Mechanical rating (n = 1400 min-1)
F 10 | 140 | ||
F 20 | 250 | ||
F 25 | 400 | ||
F 31 | 600 | ||
F 41 | 1100 | ||
F 51 | 1800 | ||
F 60 | 2900 | ||
F 70 | 5000 | ||
F 80 | 8000 | ||
F 90 | 14000 |
0.17 ... 125 kW
Gear ratios
6.4 ... 2099
Output
Keyed hollow shaft - two bore options per size Keyless shrink disc fitting
Plug-in solid output shaft as an option
Input
IEC and NEMA motor adaptors Servomotor adapters
Metric or inch series solid input shaft
Applicable AC motors
Integral motors and brake motors - M series / ME series
IEC-normalized motors and brake motors - BN series / BE series Single and dual speed motors
Main brake features
DC and AC supply
Faster brake engage/disengage through electronically Controlled AC/DC rectifier type SB, NBR, SBR (options)
Main motor options
Thermistors and thermostat sensors Separate supply forced ventilation
Line driver and push-pull incremental encoder
vf W series
Bonfiglioli Worm gearmotors
A smart design enhanced by latest materials technology and advanced manufacturing.
Wormgears of the VF and W series are milestones for the industry worldwide.
They succeeded in combining uncompromising quality with state-of-the-art technology and renown price effectiveness.
Absolute flexibility is achieved by the wide choice of mounting options, shaft configurations and motor interfaces, all offered as standard. The helical-worm and the double-worm versions, with or without the torque limiter, also enhance a highly versatile drive system.
Torque range
13 ... 7100 Nm
Type Torque [Nm]
1
Mechanical rating (n = 1400 min-1)
0.04 ... 75 kW
Gear ratios
7 ... 10000
Output
Keyed hollow shaft
Plug-in solid output shaft Torque limiter as an option
Input
IEC-normalized motor adaptors Solid input shaft
Applicable AC motors
Integral motors and brake motors - M series / ME series
IEC-normalized motors and brake motors - BN series / BE series Single and dual speed motors
Main brake features
DC and AC supply
Faster brake engage/disengage through electronically Controlled AC/DC rectifier type SB, NBR, SBR (options)
Main motor options
Thermistors and thermostat sensors Separate supply forced ventilation
Line driver and push-pull incremental encoder
VF 27
VF 30
VF 44
VF 49
W 63
W 75
W 86
W 110
VF 130
VF 150
VF 185
VF 210
VF 250
13
24
55
88
190
320
440
830
1500
2000
3600
5000
7100
300 series
Planetary gearmotors
A powerful solution to heavy duty drive needs.
Compact, and yet extremely powerful, are the units of the 300 series. Their planetary drive train makes them the ideal choice for all the severe duty applications where shock loadings and impacts are more the rule than the exception. The product configuration is highly versatile, due to the largely modular options of mounting, gear layout, output shafts and motor interfaces. All features are available for each of the 20 closely spaced frame sizes, spanning over the 1250 - 1286700 Nm torque range. Finding the perfect match to any drive problem is therefore more than a wish, it is something users can safely rely on - always.
Type Torque [Nm]
Torque range
1250 ... 1286000 Nm
1
Mechanical rating (n = 1500 min-1)
300 | 1250 | ||
301 | 2460 | ||
303 | 2970 | ||
304 | 3960 | ||
305 | 5800 | ||
306 | 10840 | ||
307 | 15680 | ||
309 | 23240 | ||
310 | 34120 | ||
311 | 48330 | ||
313 | 57970 | ||
314 | 84000 | ||
315 | 105000 | ||
316 | 138820 | ||
317 | 208110 | ||
318 | 280580 | ||
319 | 476410 | ||
321 | 655740 | ||
323 | 890310 | ||
325 | 1286000 |
up to 450 kW
Gear ratios
3.4 ... 5234
Gear unit versions
In line
Right angle (with Gleason bevel gear set)
Output
Foot and flange mounted
Output shaft: keyed solid, splined, splined hollow, hollow shaft with shrink disc
Input
IEC and NEMA motor adaptors
Solid input shaft with or without fan cooling - inch or metric dims.
Applicable AC motors
Integral motors and brake motors - M series / ME series
IEC-normalized motors and brake motors - BN series / BE series Single and dual speed motors
Main brake features
DC and AC supply
Faster brake reaction through electronically controlled rectifier
Main motor options
Thermistors and thermostat sensors Independent forced cooling
Line driver and push-pull incremental encoder
hdP series
Bonfiglioli Parallel shaft gear units
The new benchmark in the parallel shaft category.
High torque ratings, gear ratios in close progression, numerous mounting options, together with compact dimensions will facilitate the engineering of any application.
The housing, made from nodular cast iron ensures robustness even in the harshest environment. State of the art precision ground gears help to produce an extremely quiet and vibration-free product.
Torque range
5000 ... 210000 Nm
Gear ratios
7.1 ... 500
Mounting
Foot, flange, shaft mounting
Input
Solid shaft, motor adapter
Output
Solid (single and double extension), keyed hollow, shrink disc
Options
Fan cooling, cooling coil, heaters Independent cooling systems Backstop
Forced lubrication
Temperature and oil level sensors Drywell
Taconite seals
HDP 60 | 5190 | ||
HDP 70 | 7080 | ||
HDP 80 | 12600 | ||
HDP 90 | 17900 | ||
HDP 100 | 28200 | ||
HDP 110 | 31700 | ||
HDP 120 | 41000 | ||
HDP 125 | 49000 | ||
HDP 130 | 69500 | ||
HDP 140 | 87000 | ||
HDP 150 | 117000 | ||
HDP 160 | 147000 | ||
HDP 170 | 190000 | ||
HDP 180 | 210000 |
Type Torque [Nm]
hdo series
Bevel helical gear units
The heavy-duty product that matches performance and versatility with compactness.
The new bevel helical series from Bonfiglioli optimises superior performance with compact dimensions and flexibility. The many standard options that can be selected from the catalogue facilitate customization to meet specific application requirements.
The gear case is nodular cast iron to guarantee rigidity in all circumstances while the gears, using latest profile ground finishing techniques, ensure quiet and vibration-free operation even in the harshest conditions.
HDO 100 | 28200 | ||
HDO 110 | 31700 | ||
HDO 120 | 41000 | ||
HDO 125 | 49000 | ||
HDO 130 | 69500 | ||
HDO 140 | 87000 | ||
HDO 150 | 117000 | ||
HDO 160 | 147000 | ||
HDO 170 | 190000 | ||
HDO 180 | 210000 |
Type Torque [Nm]
Torque range
28200 ... 210000 Nm
Gear ratios
5.6 ... 400
Mounting
Foot, flange, shaft mounting
Input
Solid shaft, lantern housing c/w flexible coupling double input shaft (pony drive)
Output
Solid (single and double extension), keyed hollow, shrink disc
Options
Fan cooling, cooling coil, heaters Independent cooling systems Backstop
Forced lubrication
Temperature and oil level sensors Drywell
Taconite seals
ta series
Bonfiglioli Shaft mounted speed reducers
The sturdy and weather-resistant product for the material handling industry.
The TA series is long established, and well respected in industry, especially in quarry and mine applications where absolute reliability and low maintenance are key factors.
Also appreciated is the backstop option that prevents backdriving on inclined conveyors or elevators.
1
Torque range (n = 900 min-1)
150 ... 16000 Nm
1
Mechanical rating (n = 900 min-1)
Type Torque [Nm]
TA 30 | 150 | ||
TA 35 | 400 | ||
TA 40 | 900 | ||
TA 45 | 1350 | ||
TA 50 | 2100 | ||
TA 60 | 3500 | ||
TA 70 | 4900 | ||
TA 80 | 6600 | ||
TA 100 | 10500 | ||
TA 125 | 16000 |
1.1 ... 156 kW
Gear ratios
5.0 ... 31.5
Output
Keyed hollow shaft
Up to three bore options per frame size
Gearcase
Sturdy cast iron housing suitable for outdoor installation
Backstop
Available on all frame sizes - externally accessible
ran series
Bevel gears
The handy drive when it comes to angled transmissions.
The units of the RAN series are designed to fit the purposes of transmissions laid out in right angle setting. Easy to fit and largely maintenance-free, RAN units offer multiple shaft arrangements and a choice of several exact gear ratios, beside the 1:1, that come in handy when designing synchronized drive systems. Also available in the version for screw jack duty.
Type Torque [Nm]
Torque range
3 ... 3000 Nm
1
Mechanical rating (n = 1400 min-1)
RAN 1 | 1350 | |
RAN 2 | 3000 | |
RAN 2R | 3000 |
0.15 ... 91 kW
Gear ratios
RAN 8 | 3 | ||
RAN 15 | 8 | ||
RAN 18 | 15 | ||
RAN 20 | 28 | ||
RAN 24 | 80 | ||
RAN 25 | 39 | ||
RAN 28 | 150 | ||
RAN 38 | 300 | ||
RAN 48 | 600 |
1.0 ... 7.4
Shaft arrangement
Single and double shaft projection
Input
Solid input shaft
RAN 1 / RAN 2 / RAN 2R
194000
Input
Solid - single and double projection Output shaft
Keyed hollow
Gear ratios
i = 3
Rated thrust capacity
RAN 1 50000 N
RAN 2 80000 N RAN 2R 150000 N
W vf_eP series
Bonfiglioli Gearmotors for hostile environments
When multi-purpose products become specific and meet industry requirements. Wormgears and motors are also available in the enhanced protection “EP” configuration, featuring food grade specifications and extra corrosion protection, ensuring risk free operation in hygienic environments, and facilitate effective sanitising. In addition to food processing applications, the EP configuration will also suit the requirements of the chemical and pharmaceutical industry, as well as marine on-board and quayside installations.
Applications
Food processing, chemical and pharmaceutical industry Marine on-board and quayside installations
Corrosive and/or highly hygienic environments
Availability on
Gears: VF 44, VF 49, W 63, W 75, W 86 Motors: BN 63 … BN 112 / M1SD … M3LC
Standard features
Stainless steel hollow shaft
Stainless steel mounting hardware and tag Oil seals loaded with stainless steel spring Sealed gearcase (unvented)
Unused tapped holes closed with button plugs Four draining holes on motor DE and NDE shield Motor protection IP 56
Options
Epoxy primer+epoxy top coating FDA approved Washdown duty oil seals
Food grade lubricant, class H1
Configurations
Foot, flange and shaft mount
Accessories
Plug-in solid output shaft from stainless steel Safety cover for the hollow output shaft Torque arm
VF_EP 27 | 13 | ||
VF_EP 30 | 24 | ||
VF_EP 44 | 55 | ||
VF_EP 49 | 88 | ||
W_EP 63 | 190 | ||
W_EP 75 | 320 | ||
W_EP 86 | 440 | ||
W_EP 110 | 830 | ||
VF_EP 130 | 1500 | ||
VF_EP 150 | 2000 | ||
VF_EP 185 | 3600 | ||
VF_EP 210 | 5000 | ||
VF_EP 250 | 7100 |
Type Torque [Nm]
atex series
Gearboxes for explosive environments
Ideal for potentially explosive conditions.
ATEX-compliant gear units in categories 2G and 2D are available, according to the classification set forth by the European Directive 94/9/CE, applying to areas with presence of potentially explosive atmosphere.
C 12 | 100 | ||
C 22 | 200 | ||
C 32 | 300 | ||
C 36 | 450 | ||
C 41 | 600 | ||
C 51 | 1000 | ||
C 61 | 1600 |
Type Torque [Nm]
Coaxials series C
Torque range: 100 ... 1600 Nm
Bevel helicals series A
Torque range: 150 ... 2800 Nm
Shaft mounts series F
Torque range: 140 ... 2900 Nm
Worm gears series VF and W
A 10 | 150 | ||
A 20 | 250 | ||
A 30 | 410 | ||
A 35 | 600 | ||
A 41 | 850 | ||
A 50 | 1500 | ||
A 55 | 2000 | ||
A 60 | 2800 |
Torque range: 24 ... 830 Nm
Planetaries series 300
Torque range: 1250 ... 1286000 Nm
F 10 | 140 | ||
F 20 | 250 | ||
F 25 | 400 | ||
F 31 | 600 | ||
F 41 | 1100 | ||
F 51 | 1800 | ||
F 60 | 2900 |
VF 30 | 24 | ||
VF 44 | 55 | ||
VF 49 | 88 | ||
W 63 | 190 | ||
W 75 | 320 | ||
W 86 | 440 | ||
W 110 | 830 |
300 | 1250 | ||
301 | 2460 | ||
303 | 2970 | ||
304 | 3960 | ||
305 | 5800 | ||
306 | 10840 | ||
307 | 15680 | ||
309 | 23240 | ||
310 | 34120 | ||
311 | 48330 | ||
313 | 57970 | ||
314 | 84000 | ||
315 | 105000 | ||
316 | 138820 | ||
317 | 208110 | ||
318 | 280580 | ||
319 | 476410 | ||
321 | 655740 | ||
323 | 890310 | ||
325 | 1286000 |
3/h series
Bonfiglioli Combined gearboxes
Performance and technology of the planetary gearboxes with the robustness and reliability of bevel helical gearboxes.
Bonfiglioli’s 3/H gearboxes combine the high technology, performance and efficiency of planetary gearboxes with the robustness, quality and reliability of bevel helical gearboxes. These planetary/bevel helical combination gear boxes deliver the high transmissible torque of Bonfiglioli planetary 300 Series along with the excellent power transmission characteristics of bevel helical HDO Series and are ideal for applications that demand high power density along with medium-low output speeds.
Torque range
98000 ... 1200000 Nm
Gear ratios
1:100 ... 1:1000
Rated power
up to 980 kW
Reference torque
up to 1200 kNm
Output versions
Solid cylindrical shaft Solid shaft with keyway
Solid shaft with supporting feet
Solid shaft with keyway and supporting feet Hollow shaft with shrink disc
Hhollow shaft with keyway
Input versions
Single sided cylindrical shaft
Flange with motor coupling bell and intermediary elastic joint between the cylindrical shafts of the motor and gearbox.
Mounting position Horizontal input shaft Vertical input shaft
Shaft arrangement
Depending on the needs of the application, 3/HDO combination gearboxes can be supplied with output shafts on the left or right side.
Options & Accessories
Auxiliary thermal devices
Forced lubrication
Backstop device
3/HDO 15 | 98000 | ||
3/HDO 16 | 130000 | ||
3/HDO 17 | 175000 | ||
3/HDO 18 | 260000 | ||
3/HDO 19 | 440000 | ||
3/HDO 21 | 615000 | ||
3/HDO 23 | 830000 | ||
3/HDO 25 | 1200000 |
Type Torque [Nm]
Type Torque [Nm]
hdPe series
Extruder gearbox
The new benchmark in the parallel shaft category.
The HDPE Extruder gearbox series is the configuration specifically developed for single- screw extruder drive generated from the renown heavy duty series HDP, with which it shares most of the component parts and gearing.
Mounted forward to the sturdy nodular cast iron case, and housed into a robust extruder support, HDPE units feature a heavy duty spherical roller thrust bearing of series 294…E, exclusively sourced from primary brands.
Torque range
4650 ... 75000 Nm
Gear Ratios
HDP 60 | 4650 | ||
HDP 70 | 6350 | ||
HDP 80 | 11500 | ||
HDP 90 | 16550 | ||
HDP 100 | 24000 | ||
HDP 110 | 28700 | ||
HDP 120 | 35300 | ||
HDP 130 | 59300 | ||
HDP 140 | 75000 |
N
7,1 i
125.0 with progression = 1,12
Mounting
Foot
Input
solid shaft, direct motor mounting, lantern housing with flexible coupling
Output shaft
Thrust bearing of various dimension and capacity and hollow shafts of various shapes and dimensions
Standard shaft is keyed hollow to UNI 6604
Mounting dimensions to customer specifications can be provided
Options
Cooling coil, autonomous cooling units, temperature and oil level sensors
lc series
Bonfiglioli Low backlash planetary gearboxes
LC planetary precision gearboxes represent a flexible solution, and economic alternative together with an optimal performance and reliability.
Improved performance as the key to downsizing.
Enhanced performance of our LC precision gearboxes (“P” option) may open up important downsizing options as an option in many applications where previously was impossible to ensure a higher transmissible output torque.
As an additional benefit downsizing lead to an improvement of energy efficiency by selecting a more compact gearbox with higher torque density and reducing significantly the accelerating mass.
Transmissible torque is now improved up to 40%!!!
Torque range
12 ... 450 Nm
Maximum acceleration torque
20 ... 700 Nm
Transmission ratios
3 ... 100
Output configuration
Flange mounting
Input configuration
Wide range of coupling configurations to suit most common servomotors
Maintenance
Lubricated for life
Product Line Up
High Torque Density Option “P” available to extend the product performance Optimal Acceleration and Nominal Torques
Optimal Radial and Axial Load Capacities Designed for Cyclic and Continuous Duty Optimal Torsional Stiffness
Geometrical Backlash less than 6 arcmin Universal design allow any Mounting Orientation
Type Rated torque [Nm]
LC 050 | 12 | ||
LC 070 | 25 | ||
LC 070P | 30 | ||
LC 090 | 43 | ||
LC 090P | 65 | ||
LC 120 | 110 | ||
LC 120P | 155 | ||
LC 155 | 300 | ||
LC 155P | 450 |
LC 050 | 20 | ||
LC 070 | 35 | ||
LC 070P | 55 | ||
LC 090 | 80 | ||
LC 090P | 120 | ||
LC 120 | 190 | ||
LC 120P | 300 | ||
LC 155 | 450 | ||
LC 155P | 700 |
Type Acceleration torque [Nm]
Backlash [arcmin] Standard lower than 12 arcmin Reduced lower than 16 arcmin
Type Rated torque [Nm]
LCK 050 | 12 | ||
LCK 070 | 25 | ||
LCK 070P | 30 | ||
LCK 090 | 43 | ||
LCK 090P | 65 | ||
LCK 120 | 110 | ||
LCK 120P | 155 | ||
LCK 155 | 300 | ||
LCK 155P | 450 |
LCK 050 | 20 | ||
LCK 070 | 35 | ||
LCK 070P | 55 | ||
LCK 090 | 80 | ||
LCK 090P | 120 | ||
LCK 120 | 190 | ||
LCK 120P | 300 | ||
LCK 155 | 450 | ||
LCK 155P | 700 |
Type Acceleration torque [Nm]
lck series
Bonfiglioli Low backlash right-angle gearboxes
LCK replicate in the right angle layout excellent features already typical of the inline products LC series. Right angle layout is the solution to space problems often posed by increasingly compact machines. This serie represent a flexible solution, and economic alternative together with an optimal performance and reliability.
Enhanced performance of our LCK precision gearboxes (“P” option) may open up important downsizing options as an option in many applications where previously was impossible to ensure a higher transmissible output torque.
As an additional benefit downsizing to an improvement of energy efficiency by selecting a more compact gearbox with higher torque density and reducing significantly the accelerating mass.
Transmissible torque is now improved up to 40%!!!
Torque range
10 ... 450 Nm
Maximum acceleration torque
20 ... 700 Nm
Transmission ratios
6 ... 100
Output configuration
Flange mounting
Input configuration
Wide range of coupling configurations to suit most common servomotors
Maintenance
Lubricated for life
Product Line Up
High Torque Density Option “P” available to extend the product performance Optimal Torque Density
Optimal Acceleration and Nominal Torques Optimal Radial and Axial Load Capacities Designed for Cyclic and Continuous Duty Optimal Torsional Stiffness
Geometrical Backlash less than 6 arcmin Universal design allow any Mounting Orientation
Backlash [arcmin]
Standard lower than 6 arcmin
mP series
Bonfiglioli Low backlash planetary gearboxes
MP planetary precision gearboxes are landmark for optimal performance, along with top reliability.
Available in different configuration (with input right angle; with output right angle; and hollow shaft, with solid input shaft), and servo-adapters to comply with most servomotors mechanical interface from the market.
Torque range
20 ... 1000 Nm
Maximum acceleration torque
30 ... 1200 Nm
Transmission ratios
3 ... 1000
Output configuration
Flange mounting
Input configuration
Wide range of coupling configurations to suit most common servomotors
Maintenance
Lubricated for life
Product Line Up
Higher Torque Density
Higher Acceleration and Nominal Torques Higher Radial and Axial Load Capacities Designed for Cyclic and Continuous Duty Higher Torsional Stiffness
Geometrical Backlash less than 10 arcmin
Highest flexibility (low / reduced backlash; standard / reinforced bearings; different constructive version) to match with your specific requirement.
Type Rated torque [Nm]
MP 053 | 20 | ||
MP 060 | 30 | ||
MP 080 | 70 | ||
MP 105 | 170 | ||
MP 130 | 450 | ||
MP 160 | 700 | ||
MP 190 | 1000 |
Type Acceleration torque [Nm]
MP 053 | 30 | ||
MP 060 | 45 | ||
MP 080 | 100 | ||
MP 105 | 250 | ||
MP 130 | 700 | ||
MP 160 | 950 | ||
MP 190 | 1200 |
Backlash [arcmin] Standard lower than 15 arcmin Reduced lower than 10 arcmin
Type Rated torque [Nm]
TR 053 | 20 | ||
TR 060 | 30 | ||
TR 080 | 70 | ||
TR 105 | 170 | ||
TR 130 | 450 | ||
TR 160 | 700 | ||
TR 190 | 1000 |
Type Acceleration torque [Nm]
TR 053 | 30 | ||
TR 060 | 45 | ||
TR 080 | 100 | ||
TR 105 | 250 | ||
TR 130 | 700 | ||
TR 160 | 950 | ||
TR 190 | 1200 |
Backlash [arcmin] Standard lower than 5 arcmin Reduced lower than 3 arcmin
tr series
Low backlash planetary gearboxes
TR planetary precision gearboxes are landmark for extremely reduced backlash, optimal performance, silent operation and facilitated motor assembly along with top reliability. Available in different configuration (with input right angle; with output right angle and hollow shaft; with solid input shaft), and servo-adapters to comply with most servomotors mechanical interface from the market.
Torque range
20 ... 1000 Nm
Maximum acceleration torque
30 ... 1200 Nm
Transmission ratios
3 ... 1000
Output configuration
Flange mounting
Input configuration
Wide range of coupling configurations to suit most common servomotors
Maintenance
Lubricated for life
Product Line Up
Higher Torque Density
Higher Acceleration and Nominal Torques Higher Radial and Axial Load Capacities Designed for Cyclic and Continuous Duty Higher Torsional Stiffness
Higher precision due to geometrical backlash less than 3 arcmin Quiet running
Highest flexibility (low / reduced backlash; standard / reinforced bearings; different constructive version) to match with your specific requirement.
Sl series
Low backlash planetary gearboxes
for pulley drives
SL planetary precision gearbox knows no rivals in compactness, efficiency and optimization for timing belt pulley drive systems.
This series is the ideal complement to conveyor belt servo-drives and all other applications needing to combine high precision with ultra-compact size.
Enhanced performance of our SL precision gearboxes (“P” option) may open up important downsizing options as an option in many applications where previously was impossible to ensure a higher transmissible output torque.
As an additional benefit downsizing lead to an improvement of energy efficiency by selecting a more compact gearbox with higher torque density and reducing significantly the accelerating mass.
Transmissible torque is now improved up to 40%!!!
Torque range
25 ... 155 Nm
Maximum acceleration torque
35 ... 300 Nm
Transmission ratios
3 ... 100
Output configuration
Flange mounting
Input configuration
Wide range of coupling configurations to suit most common servomotors
Maintenance
Lubricated for life
Product Line Up
High Torque Density Option “P” available to extend the product performance Higher Acceleration and Nominal Torques
Higher Radial and Axial Load Capacities Designed for Cyclic and Continuous Duty Higher Torsional Stiffness
Geometrical Backlash less than 6 arcmin Optionally available with a timing belt pulley. Quiet running
Universal design allow any mounting orientation
Type Rated torque [Nm]
SL 070 | 25 | ||
SL 070P | 30 | ||
SL 090 | 43 | ||
SL 090P | 65 | ||
SL 120 | 110 | ||
SL 120P | 155 |
Type Acceleration torque [Nm]
SL 070 | 35 | ||
SL 070P | 55 | ||
SL 090 | 80 | ||
SL 090P | 120 | ||
SL 120 | 190 | ||
SL 120P | 300 |
Backlash [arcmin]
Standard 12
Reduced 6
Type Rated torque [Nm]
KR 010 | 10 | ||
KR 020 | 24 | ||
KR 030 | 55 | ||
KR 040 | 120 |
Type Acceleration torque [Nm]
KR 010 | 14 | ||
KR 020 | 35 | ||
KR 030 | 75 | ||
KR 040 | 170 |
Backlash [arcmin]
Standard 8
kr series
Bonfiglioli Low backlash right-angle gearboxes
Flexible, efficient economical solution to applications calling for space saving right angle drives with minimal backlash.
Available in different configurations with numerous input and output configuration.
Torque range
3 ... 120 Nm
Maximum acceleration torque
14 ... 170 Nm
Transmission ratios
1, 2, 5
Output configuration
Hollow shaft with keyway
Solid shaft, single or double sided Hollow shaft with shrink disc Mounting flange
Input configuration
Wide range of coupling configurations to suit most common servomotors
Maintenance
Lubricated for life
Product Line Up
Best combination of Dynamics, Compactness and Precision Designed for Cyclic and Continuous Duty
Good Torsional Stiffness
Geometrical Backlash less than 8 arcmin
tq series
Bonfiglioli Low backlash planetary gearboxes
TQ features a higher positioning. Whether torque, robustness, or precision - this attractive product range scores in every category.
Torque range
30 ... 800 Nm
Maximum acceleration torque
45 ... 1200 Nm
Transmission ratios
3 ... 100
Output configuration
Square flange mounting
Input configuration
Wide range of coupling configurations to suit most common servomotors
Maintenance
Lubricated for life
Product Line Up
Outstanding Torque Density
Outstanding Acceleration and Nominal Torques Outstanding Radial and Axial Load Capacities Designed for Cyclic and Continuous Duty Markedly higher Torsional Stiffness
Extremely Geometrical Backlash less than 2 arcmin Quiet running
Universal design allow any mounting orientation
Type Rated torque [Nm]
TQ 060 | 30 | ||
TQ 070 | 70 | ||
TQ 090 | 200 | ||
TQ 130 | 400 | ||
TQ 160 | 800 |
Type Acceleration torque [Nm]
TQ 060 | 45 | ||
TQ 070 | 100 | ||
TQ 090 | 300 | ||
TQ 130 | 600 | ||
TQ 160 | 1200 |
Backlash [arcmin] Standard lower than 4 arcmin Reduced lower than 2 arcmin
Type Rated torque [Nm]
TQK 060 | 30 | ||
TQK 070 | 70 | ||
TQK 090 | 200 | ||
TQK 130 | 400 | ||
TQK 160 | 800 |
Type Acceleration torque [Nm]
TQK 060 | 45 | ||
TQK 070 | 100 | ||
TQK 090 | 300 | ||
TQK 130 | 600 | ||
TQK 160 | 1200 |
Backlash [arcmin] Standard lower than 5 arcmin Reduced lower than 4 arcmin
tqk series
Bonfiglioli Low backlash right-angle gearboxes
TQK angular gearbox features a higher positioning like TQ inline serie.
This exceptional gearbox is the solution to space problems often posed by increasingly compact machines.
Whether torque, robustness, or precision - this attractive product range scores in every category.
Torque range
30 ... 800 Nm
Maximum acceleration torque
45 ... 1200 Nm
Transmission ratios
3 ... 100
Output configuration
Square flange mounting
Input configuration
Wide range of coupling configurations to suit most common servomotors
Options
Smooth, keyless output shaft
Maintenance
Lubricated for life
Product Line Up
Outstanding Torque Density
Outstanding Acceleration and Nominal Torques Outstanding Radial and Axial Load Capacities Designed for Cyclic and Continuous Duty Markedly higher Torsional Stiffness
Extremely Geometrical Backlash less than 4 arcmin Quiet running
Universal design allow any mounting orientation
bn/m series
Bonfiglioli AC motors
A complete range of AC motors developed for gearmotor duty that will exceed expectations.
The IEC-normalized BN motors comply with all the applicable international standards, including the EMC and LV Directives. They are available in the 0.06 - 30 kW range in the foot and the flange mounting version, the latter in both the IM B5 and the IM B14 configuration. Single and multispeed versions available with generally, three brake options offered, one DC and two AC supply, lending further flexibility to the system. Finally, all motors are inverter duty.
kW rating (4 pole)
0.06 ... 30 kW
Frame sizes
56A ... 200L
Pole numbers
2, 4, 6, 8, 2/4, 2/6, 2/8, 2/12, 4/6, 4/8
Mounting options
Foot IM B3
Flange IM B5 and IM B14
Operation
50 Hz and 60 Hz
Compliance
2006/95/EC (LVD) and 2004/108/EC (EMC)
Inverter duty
All frame sizes
Housing
Cast aluminium
Main brake features
DC and AC supply
Faster brake engage/disengage through electronically Controlled AC/DC rectifier type NB, SB, NBR, SBR (options)
Main options
Thermistors and thermostat sensors Separate supply forced ventilation
Line driver and push-pull incremental encoder CSA and UL approved design
BN 56A | 0.06 | ||
BN 56B | 0.09 | ||
BN 63A | 0.12 | ||
BN 63B | 0.18 | ||
BN 63C | 0.25 | ||
BN 71A | 0.25 | ||
BN 71B | 0.37 | ||
BN 71C | 0.55 | ||
BN 80A | 0.55 | ||
BN 80B | 0.75 | ||
BN 80C | 1.1 | ||
BN 90S | 1.1 | ||
BN 90LA | 1.5 | ||
BN 90LB | 1.85 | ||
BN 100LA | 2.2 | ||
BN 100LB | 3 | ||
BN 112M | 4 | ||
BN 132S | 5.5 | ||
BN 132MA | 7.5 | ||
BN 132MB | 9.2 | ||
BN 160MR | 11 | ||
BN 160M | 15 | ||
BN 180M | 18.5 | ||
BN 180L | 22 | ||
BN 200L | 30 |
Type kW rating
be/me series
IE2 AC motors
Class IE2 high efficiency AC motors.
The IEC-normalized BE motors comply with IEC 60034-30:2008 (efficiency classes) and all the applicable international standards, including the EMC and LV Directives.
They are available in the 0.75 - 22 kW range in the foot and the flange mounting version, the latter in both the IM B5 and the IM B14 configuration. Single version is available
with generally, two brake options offered, one DC and one AC supply, lending further flexibility to the system. Finally, all motors are inverter duty.
IE2
BE 80B | 0.75 | ||
BE 90S | 1.1 | ||
BE 90LA | 1.5 | ||
BE 100LA | 2.2 | ||
BE 100LB | 3 | ||
BE 112M | 4 | ||
BE 132S | 5.5 | ||
BE 132MA | 7.5 | ||
BE 132MB | 9.2 | ||
BE 160M | 11 | ||
BE 160L | 15 | ||
BE 180M | 18.5 | ||
BE 180L | 22 |
Type kW rating
kW rating (4 pole)
0.75 ... 22 kW
Frame sizes
80B ... 180L
Pole numbers
2, 4, 6
Mounting options
Foot IM B3
Flange IM B5 and IM B14
Operation
50 Hz and 60 Hz
Compliance
IEC 60034-30:2008 (IE), 640/2009/EC 2006/95/EC (LVD) and 2004/108/EC (EMC)
Inverter duty
All frame sizes
Housing
Cast aluminium
Main brake features
DC and AC supply
Faster brake engage/disengage through electronically Controlled AC/DC rectifier type NB, SB, NBR, SBR (options)
Main options
Thermistors and thermostat sensors Separate supply forced ventilation
Line driver and push-pull incremental encoder CSA and UL approved design
bx/mx series
Bonfiglioli New IE3 Motors
The release of the new BX/MX motors is a further expression of our sensitiveness to the environment preservation.
The BX/MX motors fulfil the requirements of IE3 efficiency class, according to the international standard IEC 60034-30.
The “X” of the new BX/MX motors stands for “excellence” in efficiency, being IE3 the top efficiency rating currently formalized by global standards.
IE3
Power Range (4 pole)
5.5 ... 22 kW
Frame Sizes
132S ... 180L
Pole Numbers
4
Mounting Options
Foot IM B3
Flange IM B5 and IM B14
Operation
50 Hz
Compliance
IEC 60034-30:2008 (IE),
2006/95/EC (LVD) and 2004/108/EC (EMC)
Inverter Duty
All frame sizes
Housing
Cast aluminium
Main Options
Thermistors and thermostat sensors Separate supply forced ventilation
Line driver and push-pull incremental encoder CSA and UL approved design
BX 132S | 5.5 | ||
BX 132MA | 7.5 | ||
BX 160MA | 9.2 | ||
BX 160MB | 11 | ||
BX 160L | 15 | ||
BX 180M | 18.5 | ||
BX 180L | 22 |
Type kW rating
bS series
Single-phase induction motors
A range of motors dedicated to domestic and light workshop duty.
Single-phase motors of the BS series are manufactured to the applicable IEC standards and are of the enclosed type, externally ventilated and with run capacitor permanently connected.
Motors are available in the B5 and B14 flange mountings, in the 4-pole execution.
For applications requiring high starting torque the version with both the run and starting capacitor can be specified.
BS 56A | 0.06 | ||
BS 56B | 0.09 | ||
BS 63A | 0.12 | ||
BS 63B | 0.18 | ||
BS 71A | 0.25 | ||
BS 71B | 0.37 | ||
BS 80A | 0.55 | ||
BS 80B | 0.75 | ||
BS 90S | 1.1 | ||
BS 90L | 1.5 |
Type kW rating
kW ratings
0.06 … 1.5 kW
Frame sizes
56A to 90L
Poles
4
Mounting
Flange mounting IM B5 and IM B14
Frequency
50 and 60 Hz
European norms
2006/95/EC (LVD) and 2004/108/EC (EMC)
Housing
Cast Aluminium
Main options
Starting and run capacitors Bimetal thermal protector Balanced winding
bc series
Bonfiglioli DC motors
A comprehensive range of permanent magnet DC motors.
The BC series of motors are the simple, proven and economical solution to the requirements of DC drives. The materials and the design concepts exploited allow the use of BC motors under the severest duty and with 4-quadrants thyristor converters.
Motors can be operated in the –20 to +40 °C ambient temperature range and are IP54 protected and class F insulated.
Torque range
0.3 ... 4.5 Nm
Speed
1500, 2000, 3000 min-1
Supply
12, 24, 36, 48,65, 110, 180, Vdc
Configurations
IM B5 and IM B14 Flange Mount
Ventilation
BC110 ... BC140 non-ventilated BC220 ... BC310 TEFC
BC 110 | 0.3 | ||
BC 120 | 0.8 | ||
BC 140 | 1.4 | ||
BC 220 | 0.9 | ||
BC 240 | 1.2 | ||
BC 270 | 2.2 | ||
BC 310 | 4.5 |
Type Torque [Nm]
BMD 65 0.85 | 0.85 | ||
BMD 65 1.7 | 1.7 | ||
BMD 65 2.2 | 2.2 | ||
BMD 82 3.2 | 3.2 | ||
BMD 82 4.4 | 4.4 | ||
BMD 102 7.2 | 7.2 | ||
BMD 102 9.6 | 9.6 | ||
BMD 118 10.2 | 10.2 | ||
BMD 118 14 | 14 | ||
BMD 145 16.8 | 16.8 | ||
BMD 145 22 | 22 | ||
BMD 170 34 | 34 | ||
BMD 170 45 | 45 | ||
BMD 160 L | 125 |
Type Torque [Nm]
bmd series
Permanent Magnet AC servomotors
Bonfiglioli Permanent Magnet AC Synchronous motors series.
They are manufactured using the “salient pole” technology. The dimensions of the motor are drastically reduced, with considerable advantages in terms of torque density, overall dimensions and dynamic performance.
Thanks to the high quality and performance of the Neodymium iron boron rare-earth magnets maximize performance in terms of very high accelerations and withstand high overloads without risk of demagnetization of the magnets.
Stall torque
0.85 … 125 Nm
Rated speed
1600; 3000; 4500; 5500; 6000 min-1
Power supply
230, 400 Vac
Conformity
2006/95/EC (LVD) and 2004/108/EC (EMC)
Electromagnetical Holding Brake (Optional)
24 Vdc
Inertia
High acceleration capacity due to lower motor moment of inertia
Additional flywheel (optional)
Excellent behavior with superior load inertia due to the high intrinsec moment of inertia
Feedback
poles resolver with excitation frequency 8 KHz or 10 KHz
Absolute encoder EnDAT 2.1 (single turn / multiturn) encoder with sincos track Absolute encoder Hiperface (single turn / multiturn) encoder with sincos track Sensorless (no feed-back)
Degree of protection
IP65 IP67
Temperature sensor
PTC KTY
Certification
CE, UL
btd series
Bonfiglioli Compact AC brushless servomotors
A range of compact servomotors.
BTD Series servomotors are designed to provide effective solutions for applications demanding high efficiency, compact motors.
The extremely small size of these motors, achieved by the use of advanced materials and design technology, ensures exceptional dynamics and low temperature operation. Equipped with IP65 push-pull connectors (IP67 connectors are optional), in conformity to EMC requirements, and a PTC temperature probe with reinforced insulation, these motors guarantee secure electrical connections under a huge variety of operating conditions.
Stall torque
0.26 … 27 Nm
Rated speed
3000, 4500 min-1
Power supply
230, 400 Vac
Inertia
High acceleration capacity due to lower motor moment of inertia
Conformity
2006/95/EC (LVD) and 2004/108/EC (EMC)
Electromagnetical Holding Brake (Optional)
24 Vdc
Feedback
2-poles resolver with excitation frequency 5 KHz or 10 KHz
Absolute encoder EnDAT 2.1 (single turn / multiturn) encoder with sincos track Absolute encoder Hiperface (single turn / multiturn) encoder with sincos track
Temperature sensor
PTC
Certification
CE, UL
BTD2 0026
0.26
BTD2 0053
0.53
BTD2 0074
0.74
BTD2 0095
0.95
BTD3 0095
0.95
BTD3 0190
1.9
BTD3 0325
3.25
BTD3 0420
4.2
BTD4 0410
4.1
BTD4 0630
6.3
BTD4 0860
8.6
BTD5 1160
11.6
BTD5 1490
14.9
BTD5 1870
18.7
BTD5 2730
27.3
Type Torque [Nm]
Type Torque [Nm]
bcr series
AC brushless servomotors
A range of high performance servomotors.
BCR Series servomotors are designed to satisfy the needs of continuous and transient high torque applications. Thanks to a wide torque range and above average instantaneous overload ratings, BCR servomotors are robust enough for even the most demanding drive applications. Equipped with IP65 push-pull connectors (IP67 connectors are optional), in conformity to EMC requirements, and with a PTC temperature probe with reinforced insulation, these motors guarantee a secure electrical connection under a huge variety of operating conditions.
Stall torque
0.2 … 115 Nm
(High instantaneous overload)
BCR2 0020
BCR2 0040
BCR2 0060
BCR2 0080
BCR3 0065
BCR3 0130
BCR3 0250
BCR3 0300
BCR4 0100
BCR4 0260
BCR4 0530
BCR4 0750
BCR5 0660
0.2
0.4
0.6
0.8
0.65
1.3
2.5
3
1
2.6
5.3
7.5
6.6
Rated speed
2000, 3000, 4500 rpm
Power supply
230, 400 Vac
Inertia
High acceleration capacity due to lower motor moment of inertia
Conformity
2006/95/EC (LVD) and 2004/108/EC (EMC)
Electromagnetical Holding Brake (Optional)
Optional 24 Vdc
BCR5 1050
10.5
Feedback
2-poles resolver with excitation frequency 5 KHz or 10 KHz
BCR5 1350
BCR5 1700
13.5
17
Absolute encoder EnDAT 2.1 (single turn / multiturn) encoder with sincos track Absolute encoder Hiperface (single turn / multiturn) encoder with sincos track
BCR5 2200
22
BCR6 1350
13.5
Temperature sensor
PTC
BCR6 1900
19
BCR6 2200
22
Certification
BCR6 2900
29
CE, UL
BCR7 2700
27
BCR7 3200
32
BCR7 4000
40
BCR8 0400
40
BCR8 0680
68
BCR8 0930
93
BCR8 1150
115
agile series
Bonfiglioli Inverter
Innovative, eco-friendly, user-friendly.
Agile series provide in a sensorless vector inverter innovations able to boost plant efficiency through open loop vector control of brushless motors and MMC memory cards. Agile inverters are easy to install, program and quick to start-up without the needs of specialized resources.
Power range (AGL402)
0.25 ... 11 kW / three-phase 320-530V / 50-60 Hz (± 10%)
Type Power kW
Power range (AGL202)
0.12 ... 3 kW / single phase 200-240V / 50-60 Hz (± 10%)
0.25 ... 7.5 kW / three-phase 200-240V / 50-60 Hz (± 10%)
Motor compatibility Two types of motor: Asynchronous AC motors
Permanent magnet synchronous (brushless) motors
Type of control
Selectable control function:
V/f control for asynchronous motors
Sensor-less vector control for asynchronous motors Sensor-less vector control for brushless motors
Degree of protection
IP20 (EN 60529)
Main hardware features
Power supply from common DC bus
AGL402-18
4.0
AGL402-19
5.5
AGL402-21
7.5
AGL402-22
9.2
AGL402-23
11
AGL402-02 AGL402-03 AGL402-05 AGL402-07 AGL402-09 AGL402-11 AGL402-13 AGL402-15
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3.0
Integrated braking module
Short circuit / ground fault protection
Type Power kW (3ph)
Integrated Safe Torque Off safety system Plug-in and programmable control terminals 6 digital inputs, 2 multifunctional A/D inputs 1 multifunctional I/O, 1 digital output
1 multifunctional A/D/pulse output, 1 relay output (alarm) available power outputs: +24 V DC, +10 V DC
optional separate 24 V DC electronic power supply standard serial interfaces: RS232, RS485, Systembus Integrated Modbus
Optional expansion modules
Resource Pack memory card
Optional communication modules
PROFIBUS-DPV1, CANopen, RS232, RS485, DeviceNet, EtherCAT®, PROFINET, VABus/
TCP*, Modbus TCP*, EtherNet I/P
AGL202-02 AGL202-03 AGL202-05 AGL202-07 AGL202-09 AGL202-11 AGL202-13 AGL202-15 AGL202-18 AGL202-19 AGL202-21
0.25
0.37
0.55
0.75
1.1
1.5
2.2
3.0
4.0
5.5
7.5
PC software
VPlus suite
Main software features
Permanent motor tuning
Selective Multi-Motor Control (SMMC) Energy saving function
Ready to use application masks Integrated maintenance wizard Alarm history
Motor and inverter state memory Autodiagnostics
Integrated PLC function with graphic development environment Integrated oscilloscope function
Customisable units of measurement
(*) Optional 2 ports.
AGL202-02
0.12
AGL202-03
0.18
AGL202-05
0.25
AGL202-07
0.37
AGL202-09
0.55
AGL202-11
0.75
AGL202-13
1.1
AGL202-15
1.5
AGL202-18
2.2
AGL202-19
3
AGL202-21
3
Type Power kW (1ph)
ACT401-05
0.55
ACT401-07
0.75
ACT401-09
1.1
ACT401-11
1.5
ACT401-12
1.85
ACT401-13
2.2
ACT401-15
3.0
ACT401-18
4.0
ACT401-19
5.5
ACT401-21
7.5
ACT401-22
9.2
Type Power kW
active series
Bonfiglioli Solution Drive
Versatility, rating, performances.
A full series of flexible solution drives that are versatile and extremely easy to use, featuring control for high performance and unbeatable advantages in their scalability and compact size.
Power range (ACT401)
0.55 ... 132 kW / three-phase 360-480V / 50-60 Hz (± 10%)
Power range (ACT201)
0.55 ... 9.2 kW / single or three-phase 200-240V / 50-60 Hz (± 10%)
Type of control
Selectable Vector control function:
sensor-less control, sensor-less field oriented control, field oriented control with encoder
Overload capacity
150% for 60s / 200% for 1s
Switching frequency
2, 4, 8, 12, 16 kHz
Enclosure
IP20 (EN 60529)
ACT401-23
11
ACT401-25
15
ACT401-27
18.5
ACT401-29
22
ACT401-31
30
ACT401-33
37
ACT401-35
45
ACT401-37
55
ACT401-39
65
ACT401-43
75
ACT401-45
90
ACT401-47
110
ACT401-49
132
EMC filter
Integrated up to 9.2 kW (EN 61800-3)
Main standard hardware features
Integrated dynamic braking module, DC link connection, Standard encoder interface, Motor temperature monitoring, Plug-in power terminals (up to 3kW), Plug-in and programmable control terminals, 6 digital input, 1 multifunction input, 1 digital output, 1 multifunction Output, 1 relay output (changeover contact)
Optional expansion modules
Expansion of analog, digital inputs and outputs, additional encoder or resolver input, repetition frequency output, System bus
Optional communication modules
RS232, RS485, PROFIBUS-DP, CANopen
Optional keypad
ACT201-05
0.55
ACT201-07
0.75
ACT201-09
1.1
ACT201-11
1.5
ACT201-13
2.2
ACT201-15
3.0
ACT201-18
4.0
ACT201-19
5.5
ACT201-21
7.5
ACT201-22
9.2
Removable keypad KP500 with copy function, Cabinet mounting kit and handheld for keypad
Optional PC software
VPlus for Windows operating system with set-up, terminal monitor, actual value window, scope function and teleservice
Main software features
Programmable reference value channel, Programmable start and stop characteristics, Motor potentiometer, Programmable S curve, 4 data sets, Auto start-up and commissioning, Auto reset after failure, Auto start after power failure, PI controller, Programmable logic and timer functions, Volume flow control, Bump-less torque / speed changeover, Master / Slave function with electronic gear, Enhanced positioning function, Mechanical brake control free of friction, Index and stability control, Intelligent current limits, Power failure regulation, Comprehensive monitoring and protection capabilities, High speed control, Function for lift, crane and winch applications, 3 different brake Management Functions.
active cube series
Bonfiglioli Solution & Servo Drive
Versatility, promptness, accuracy.
A full series of solution & servo drives, compact and flexible, dedicated both to high demanding industrial automation systems and to speed and positioning control architectures, all matched with Bonfiglioli servomotors.
Power range (ACU401)
0.25 ... 132 kW / three-phase 360 ... 480V / 50-60 Hz (± 10%)
Power range (ACU201)
0.25 ... 9.2 kW / single or three-phase 200 ... 240V / 50-60 Hz (± 10%)
Type of control
Selectable Vector control function: sensor-less control, sensor-less field oriented control, field oriented control with speed sensor, field oriented control of synchronous servomotors with speed/position sensor
Overload capacity
200% for 1min (size 01 and 03) / 150% for 1min (other ratings), Shorter overload: 200% for 1sec all ratings
Switching frequency
2, 4, 8, 12, 16 kHz
Enclosure
IP20 (EN 60529)
EMC filter
Integrated up to 9.2 kW (EN 61800-3)
Main standard hardware features SIL2
Integrated safe torque off function, External 24Vdc supply for control board and electronics, Integrated dynamic braking module, DC link connection, Standard encoders interface, Resolver module for feedback acquisition from Bonfiglioli servomotors, Motor temperature monitoring, Plug-in power terminals (up to 3kW), Plug-in and programmable control terminals 6 digital input, 1 multifunction input, 1 digital output, 1 multifunction, Output, 1 relay output (changeover contact)
Optional expansion modules
Expansion of analog, digital inputs and outputs, additional encoder or resolver input and SinCos, Hiperface or EnDat 2.1 Encoder, repetition frequency output, System bus
Optional communication modules
PROFIBUS-DPV1, CANopen, RS232, RS485, DeviceNet, EtherCAT®, PROFINET, VABus/TCP*,
Modbus TCP*, EtherNet I/P
Optional keypad
Removable keypad KP500 with copy function, Cabinet mounting kit and handheld for keypad
ACU201-01
0.25
ACU201-03
0.37
ACU201-05
0.55
ACU201-07
0.75
ACU201-09
1.1
ACU201-11
1.5
ACU201-13
2.2
ACU201-15
3.0
ACU201-18
4.0
ACU201-19
5.5
ACU201-21
7.5
ACU201-22
9.2
PC software VPlus
Vplus software provides a common programming and monitoring platform for all Bonfiglioli inverter drives. Easy programming interface with real time oscilloscope. A simple and guided procedure for set up with Bonfiglioli Motors. Logic functions programming. Teleservice.
Main software features
32 Programmable Motion blocks, 36 Homing functions according to CANopen DSP4.02, Unit converter, Jog function, Absolute and relative positioning modes, Touch probe, Teach- In functions, Rotary table control, Programmable reference value channel, Programmable start and stop characteristics, Motor potentiometer, Programmable S curve, 4 data sets, Auto start-up and commissioning, Auto reset after failure, Auto start after power failure, PI controller, Programmable logic and timer functions, Bump less torque / speed changeover, Master / Slave function with electronic gear, Index and stability control, Intelligent current limits, Power failure regulation, Comprehensive monitoring and protection capabilities, High speed control, Function for lift, crane and winch applications, 3 different brake Management
Functions. Advanced application functions: advanced brake release control, spindle control up to 1000Hz, traverse function for winders, Volume flow control, load evaluation.
(*) Optional 2 ports.
ACU401-01
0.25
ACU401-03
0.37
ACU401-05
0.55
ACU401-07
0.75
ACU401-09
1.1
ACU401-11
1.5
ACU401-12
1.85
ACU401-13
2.2
ACU401-15
3.0
ACU401-18
4.0
ACU401-19
5.5
ACU401-21
7.5
ACU401-22
9.2
ACU401-23
11
ACU401-25
15
ACU401-27
18.5
ACU401-29
22
ACU401-31
30
ACU401-33
37
ACU401-35
45
ACU401-37
55
ACU401-39
65
ACU401-43
75
ACU401-45
90
ACU401-47
110
ACU401-49
132
Type Power kW
Type Power kW
ACU401-51
160
ACU401-53
200
ACU401-55
250
ACU401-57
315
ACU401-59
355
ACU401-61
400
Rated voltage: 400V
Type Power kW
ACU601-51
160
ACU601-53
200
ACU601-55
250
ACU601-57
315
ACU601-59
355
ACU601-61
400
Rated voltage: 690V
active cube series - Size 8
Bonfiglioli Solution & Servo Drive
Energy efficient, versatile and compact.
A full series of solution & servo drives, compact and flexible, dedicated both to high demanding industrial automation systems and to motion control architectures, prepared to operate energy efficient synchronous and asynchronous motors with and without speed sensor.
Power range (ACU401)
160 ... 400 kW / three-phase 380 V (-15%) ... 480 V (+10%) / 50 - 60 Hz (± 10%)
Power range (ACU601)
160 ... 400 kW / three-phase 500 ... 690 V (±10%) / 50 - 60 Hz (± 10%)
Type of control
Selectable Vector control function: sensor-less control, sensor-less field oriented control, field oriented control with speed sensor, field oriented control of synchronous servomotors with speed/position sensor
Overload capacity
150% for 1min
Shorter overload: 180% for 1sec all ratings
Switching frequency
2, 4, 8 kHz
Enclosure
IP20 (EN 60529)
EMC filter
External filter
Main standard hardware features SIL2
Integrated safe torque off function, External 24Vdc supply for control board and electronics, Integrated dynamic braking module, DC link connection, Standard encoders interface, Resolver module for feedback acquisition from Bonfiglioli servomotors, Motor temperature monitoring, Plug-in power terminals (up to 3kW), Plug-in and programmable control terminals 6 digital input, 1 multifunction input, 1 digital output, 1 multifunction, Output, 1 relay output (changeover contact), 1 additional relais for external precharge, possibility for a 3-level-concept, possibility for a 12-pulse-rectifire-concept
Optional expansion modules
Expansion of analog, digital inputs and outputs, additional encoder or resolver input and sincos encoder, repetition frequency output, System bus
Optional communication modules
Profibus-DP, CANopen, RS232, RS485, DeviceNet, EtherCAT®, ProfiNet, Ethernet VA BUS TCP
Optional keypad
Removable keypad KP500 with copy function, Cabinet mounting kit and handheld for keypad
PC software VPlus
Vplus software provides a common programming and monitoring platform for all Bonfiglioli inverter drives. Easy programming interface with real time oscilloscope. A simple and guided procedure for set up with Bonfiglioli Motors. Logic functions programming. Teleservice.
Main software features
32 Programmable Motion blocks, 36 Homing functions according to CANopen DSP4.02, Unit converter, Jog function, Absolute and relative positioning modes, Touch probe, Teach-In functions, Rotary table control, Programmable reference value channel, Programmable start and stop characteristics, Motor potentiometer, Programmable S curve, 4 data sets, Auto start- up and commissioning, Auto reset after failure, Auto start after power failure, PI controller, Programmable logic and timer functions, Bump less torque / speed changeover, Master / Slave function with electronic gear, Index and stability control, Intelligent current limits, Power failure regulation, Comprehensive monitoring and protection capabilities, High speed control, Function for lift, crane and winch applications, 3 different brake Management Functions. Advanced application functions: advanced brake release control, spindle control up to 500Hz, traverse function for winders, Volume flow control, load evaluation.
vcb series
Bonfiglioli Inverter
Convenient in operation and flexible in application.
Reliable, highly compact and a robust choice for any application, this inverter with high- level functions soundly meets the requirements of a constantly evolving market.
Power range (VCB400)
132 ... 800 kW / three-phase 320-506V / 45-66 Hz
Type of control
Selectable Vector control function:
Sensor-less control, sensor-less field oriented control, Field oriented control with encoder
Overload capacity
120% / 150% for 60s
Switching frequency
kHz up to 4 kHz
Enclosure
IP20 up to 355 kW (EN 60529) / IP54 on demand
Main standard hardware features
Three-phase 230 V and three-phase 500 V on demand
DC link connection, Plug-in and programmable control terminals 8 digital input, 3 analog input
digital output, 1 analog output
1 Relay output (changeover contact)
Optional expansion modules
Motor temperature monitoring, expansion of analog, digital inputs and outputs, additional encoder or resolver input, repetition frequency output, Safety relay in combination with expansion module
Optional communication modules
RS232, RS485, PROFIBUS-DP, CANopen, LON
Optional keypad
Removable keypad KP100
Optional PC software
VPlus for Windows operating system with set-up, terminal monitor, actual value window, scope function and teleservice
Main software features
Programmable reference value channel, Programmable start and stop characteristics, Motor potentiometer, Programmable S curve, 4 data sets, Auto start-up and commissioning, Auto start after power failure, PI controller, Volume flow control, Bump- less torque / speed changeover, Master / Slave function with electronic gear, Dynamic braking and motor chopper, Mechanical brake control free of friction, Intelligent current limits, Power failure regulation, Index and stability control, Comprehensive monitoring and protection capabilities, Function for lift, crane and winch applications
VCB400-250
132
VCB400-300
160
VCB400-370
200
VCB400-460
250
VCB400-570
315
VCB400-610
355
Type Power kW
S2U230S-02
0.20
S2U230S-03
0.40
S2U230S-07
0.75
S2U230S-11
1.5
S2U230S-13
2.2
Type Power kW
S2u series
Bonfiglioli Variable Frequency Drive
The Ideal drive for your lean application projects.
Intuitive and simple, but powerful and effective.
S2U is the Bonfiglioli Vectron compact Inverter for efficient speed and torque control of electric motors, up to 2.2kW.
The simple installation and use, together with connectivity and outstanding range of functions, make it the the perfect drive for the control of those applications where productivity and short time to market are critical.
Power range
0.20 ... 2.2 kW / single-phase 200-240V / 50-60 Hz (+10, -15%)
Type of control
V/F control with automatic torque compensation function
Overload capacity
150% for 60s
Switching frequency
1-16 kHz
Enclosure
IP20
EMC filter
Integrated Class C2 filter
Main standard hardware features
5 models In 2 frame sizes
2 Analog Input (0-10V and 0-20 or 4-20mA) 5 Digital Input (programmable multifunction)
1 Analog Output (programmable multifunction). 1 Relay output (programmable multifunction).
RJ45 terminal for communication with PC.
Keypad
Built-in standard keypad with potentiometer
Main functions
100% configuration compatibility with Bonfiglioli Synthesis series Selectable auto re-start after power loss
acc/dec times - 4 S curves available Overload detection
PID control Torque boost Stall prevention
Motor temperature protection Heat sink overheat protection Selectable stop method
JOG frequency Alarm history
Short power loss override Output Short-Circuit protection DC injection braking.
Auto sequencer. 8 preset speeds and 8 preset times. Momentary power loss start
Auot restart after fault. 10 attempts. Direct start on Power up
Parameter access lock
bmI series
Bonfiglioli Human Machine Interfaces
Human Machine Interface solution suitable for any environment.
The new Bonfiglioli Human Machine Interface series offers high performance and quality at affordable price. In combination with PLC functionality integrated in Inverters of Agile and Active Cube Series Bonfiglioli offers a high performance and cost effective solution for many applications which can be controlled directly by drives functionality without need of PLC.
Key Features
3 Display sizes – 3.5”, 7” and 10”
Robust ABS plastic chassis
True Flat front panel in IP65
High resolution 480 x 272 up to 1024 x 600 Pixels
65.536 Colours
Ethernet communication port as standard
Optional Field bus communications for IT series
Applications
Textile
Cranes
Wood
Material Handling
Packaging
Paper
Plastic
Energy